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Textiles Quality Control Standards and Testing Procedures
(Fabric's ability to resist burning) Note: Test is dictated by the intended end use for the fabric. Application Passes Upholstery Vertical Flame Test - California Bulletin 117 Section E Panels and Upholstered Walls Tunnel Test - ASTM E 84 (unadhered method) Vertical Flame Test: Fabric is mounted in a vertical holder and exposed to an open flame for a specified amount of time. Once the flame is removed, the after flame and char length of the test sample are measured against various code standards to establish a classification. Tunnel Test: Fabric is clamped (unadhered method) or glued (adhered method) to a substrate, which is placed on the ceiling of test chamber and ignited by a flame below. Fabric is then evaluated for the density of the smoke formed, the amount of fuel contributed and the extent of the flame spread. Rating is established based on these factors. (Fabric's colorfastness) Application Passes Upholstery AATCC 8 Dry Crocking, Class 4 minimum Wet Crocking, Class 3 minimum Panels and Upholstered Walls AATCC 8, Class 3 minimum To measure for colorfastness to crocking, the fabric to be tested is rubbed with squares of white cotton fabric (wet and dry) under controlled pressure for a specified number of times. The amount of color transferred to the white test squares is matched to a control chart and a rating is established. Class 5 = no color transfer Class 1 = high degree of color transfer (Fabric's resistance to fading) Application Passes Upholstery AATCC 16A or AATCC 16E Class 4 minimum at 40 hours Panels and Upholstered Walls AATCC 16A or AATCC 16E Class 4 minimum at 40 hours To measure for colorfastness to light, the fabric to be tested is exposed under specific conditions to a controlled light source which simulates the sun's rays. At timed intervals, the test swatch is compared to a gray scale and the degree of fading is rated. Class 5 = no fading Class 1 = high degree of fading (Fabric's resistance to pilling, seam slippage, and tearing) Application Passes Upholstery Brush Pill ASTM D3511, 3 minimum Breaking Strength ASTM D3597-D1682-64 50 lbs. Minimum in warp & weft Seam Slippage ASTM D3597-D434 25 lbs. minimum in warp & weft Panels and Upholstered Walls Breaking Strength D5034 Grab Method 35 lbs. Minimum in warp & weft Seam Slippage ASTM D3597-434 25 lbs. Minimum in warp & weft Brush Pill Test: Evaluates pilling, which occurs when loose fibers work to the surface after the fabric is subjected to abrasion. Nylon bristles are used to rub the surface of the fabric for a specific amount of time. The number of balls or pills that form on the surface of the fabric are counted, and the fabric is rated accordingly. Class 5 = no pilling Class 1 = severe pilling Breaking Strength Test: Measures fabric's ability to resist tearing or breaking when subjected to tension. Fabric is gripped by clamps at one end while weight is applied to pull it from the other end. (Performed in both the warp and filling directions.) The number of pounds required to cause the fabric to break or tear determines the rating. 50 lbs. minimum = upholstery 35 lbs. minimum = panel and vertical surface fabrics Seam Slippage Test: To evaluate condition of fabric when pulled apart at a sewn seam. A seam is sewn in the fabric, which is then clamped at one end and pulled by weights at the other end. (Performed in both warp and filling directions.) The weight is increased until seam separates a specified distance. The number of pounds required to cause this separation determines the rating. 25 lbs. minimum = upholstery 25 lbs. minimum = panel and vertical surface fabrics (Fabric's ability to withstand surface wear from rubbing) Application Passes Upholstery ASTM 3597 modified (#10 cotton duck) 15,000 double rubs Wyzenbeek method ASTM D4966 (21 oz. weight) 20,000 rubs Martindale method Heavy Duty Upholstery ASTM 3597 modified (#10 cotton duck) 30,000 double rubs Wyzenbeek method ASTM D4966 (21 oz. Weight) 40,000 rubs Martindale method Wyzenbeek Test (modified): Fabric is pulled taut and rubbed in both the warp and filling directions, using a piece of cotton duck fabric as the abradant. The number of cycles, or double rubs, endured before the fabric shows "noticeable wear" is counted and determines the fabric's abrasion rating. 15,000 = general contract upholstery 30,000 = heavy duty upholstery Martindale Test: Fabric is mounted flat and rubbed in a figure eight-like motion using a piece of worsted wool cloth as the abradant. The number of cycles endured before the fabric shows an objectionable change in appearance is counted and determines the fabric's abrasion rating. 20,000 = general contract upholstery 40,000 = heavy duty upholstery |
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